In industrial production, the recycling of metal chips is an important link. In order to ensure that metal chips can be recycled efficiently and reduce pollution to the environment, metal chip deoilers have become indispensable equipment. As a professional metal chip deoiler manufacturer, Yueqida will answer in detail the various conditions for the use of metal chip deoilers to help you better understand and use this equipment.
1. Production environment requirements
As an industrial equipment, the production environment of the metal chip deoiler must meet certain standards. First, the production environment should be kept dry and ventilated to avoid equipment corrosion or electrical failure caused by a humid environment. Secondly, there should not be a large amount of dust or flammable and explosive substances in the environment to prevent fires or other accidents during the operation of the equipment. In addition, in order to ensure the normal operation of the equipment and the safety of the operators, the production area should have sufficient lighting and fire-fighting facilities, and strictly abide by relevant safety regulations.
2. Power supply and electrical conditions
The power supply of the metal chip deoiler must be stable and meet the requirements of the equipment. Generally speaking, the equipment needs to be connected to a three-phase AC power supply, and the voltage and frequency should be consistent with the parameters marked on the equipment nameplate. At the same time, the power line diameter should be thick enough to ensure the stability and safety of the power supply. In terms of electricity, in addition to ensuring that the power line is firmly connected, it is also necessary to regularly check the aging of electrical components and lines, and replace damaged parts in time to prevent electrical fires or other safety accidents.
3. Operator requirements
The operator of the metal chip deoiling machine needs to undergo professional training and be familiar with the structure, performance, operating procedures and safety precautions of the equipment. During the operation, the operator should strictly abide by the operating procedures and shall not arbitrarily change the equipment parameters or perform illegal operations. In addition, the operator should also regularly inspect and maintain the equipment to promptly discover and eliminate potential safety hazards. For new operators, they should be trained under the guidance of old employees to ensure that they have the ability to operate the equipment independently before they can take up their posts.
4. Material requirements
The metal chip deoiling machine also has certain requirements for materials. First, the metal chips to be processed should be as dry as possible to avoid containing a large amount of water or oil, because this will affect the deoiling effect and increase the burden on the equipment. Secondly, the particle size and shape of the metal chips should also meet the requirements of the equipment. Metal chips that are too large or too small may affect the deoiling effect. In addition, for metal chips containing special chemicals, such as strong acids, strong alkalis and other corrosive substances, pretreatment should be carried out before degreasing or the opinions of professionals should be consulted to avoid damage to the equipment.
5. Maintenance requirements
In order to ensure the long-term stable operation and extend the service life of the metal chip degreasing machine, regular maintenance is essential. First, the operator should conduct a visual inspection of the equipment every day to ensure that the equipment is not damaged or loose. Secondly, the oil stains, metal chips and other impurities inside and outside the equipment should be cleaned regularly to keep the equipment clean and hygienic. In addition, the operating conditions of key components such as the lubrication system and electrical system of the equipment should be checked regularly, and lubricating oil should be added or damaged parts should be replaced in time. For equipment that is not used for a long time, anti-rust treatment should be carried out and properly stored.
6. Safety operating procedures
When using a metal chip degreasing machine, safety always comes first. Here are some key safety operating procedures:
(1). Pre-startup inspection: Before each startup, the equipment should be fully inspected, including whether the power cord, electrical components, lubrication system, etc. are working properly; check whether there are obstacles or dangerous items around the equipment; confirm that the operator is familiar with the equipment operating procedures and wears appropriate protective equipment.
(2). Standard operation: During the operation, the operation should be carried out strictly in accordance with the operating procedures. Do not change the equipment parameters or perform illegal operations at will; pay attention to the operating status and sound changes of the equipment; if there is any abnormality, shut down the equipment in time and report to the maintenance personnel.
(3). Post-shutdown processing: After the equipment is shut down, the power supply should be cut off and the equipment should be cleaned and maintained. When cleaning, be careful not to damage the equipment parts or scratch the surface; when maintaining, lubrication and replacement of parts should be carried out according to the requirements of the manual.
(4). Emergency handling: In case of emergency (such as equipment failure, fire, etc.), the operator should take appropriate measures quickly and report to the relevant department head. In an emergency, do not panic or blindly operate the equipment to avoid aggravating the consequences of the accident.
7. Common problems and solutions
(1). Poor degreasing effect: If the degreasing effect is found to be poor, it may be caused by reasons such as too high humidity of the metal chips, too large particle size or improper equipment parameter settings. At this time, the humidity and particle size of the metal chips should be adjusted or the equipment parameters should be reset to improve the degreasing effect.
(2). Excessive equipment noise: If the noise is too loud during equipment operation, it may be caused by poor lubrication, worn parts or loose installation. At this time, the lubrication system should be checked, worn parts should be replaced or the equipment should be reinstalled to reduce noise.
(3). Electrical failure: If the equipment has an electrical failure, it may be caused by unstable power supply, damaged electrical components or aging lines. At this time, the power supply should be checked, damaged electrical components should be replaced or aging lines should be repaired to solve the electrical failure problem.
In short, as an important industrial equipment, the metal chip deoiler needs to meet certain conditions when used. Through reasonable production environment layout, stable power supply, professional operators, appropriate material selection and regular maintenance, the normal operation of the equipment and the extension of its service life can be ensured. At the same time, strict compliance with safety operating procedures is also one of the important measures to ensure the safety of operators and the interests of the enterprise.
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