Product definition and application scope
Overview: Weighing Mixing Machine is an automated equipment that integrates electronic weighing and material mixing. It is mainly used in the plastic processing industry for precise weight ratio and mixing of raw materials such as particles, pigments, and additives.
Widely used: In the production process of plastic products, Weighing Mixing Machines play a crucial role from raw material pretreatment to finished product production. It is not only used for raw material mixing before production, but also involves color and performance customization during the production process, as well as data recording and traceability for quality control.
Weighing Mixing Machine is used in plastic injection, extrusion or hollow forming processes where multiple raw materials need to be accurately mixed according to weight ratios. Suitable for automatic proportional mixing of various raw materials such as new materials, secondary materials, colorants, or additives.
Technical parameters
| Model | RLCZ-50 | RLCZ-100 | RLCZ-200 | RLCZ-400 | RLCZ-600 | RLCZ-800 | RLCZ-1000 |
| Number of groups | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
| Mixing capacity (kg) | 50 | 100 | 200 | 400 | 600 | 1200 | 1200 |
| Batch weight (kg) | 1 | 2-3 | 3-4 | 5-8 | 5-8 | 10-12 | 10-12 |
| Main material mixing range (%) | 5~100 | 5~100 | 5~100 | 5~100 | 5~100 | 5~100 | 5~100 |
| Additive mixing range (%) | 0.5~10 | 0.5~10 | 0.5~10 | 0.5~10 | 0.5~10 | 0.5~10 | 0.5~10 |
| Main material hopper volume (L) | 18 | 25 | 32 | 45 | 70 | 100 | 130 |
| Additive hopper volume (L) | 5 | 8 | 12 | 15 | 18 | 25 | 30 |
| Mixing bucket capacity (L) | 8 | 10 | 10 | 18 | 25 | 25 | 30 |
| Power specification (V/Hz) | 1Ф230/50 | 1Ф230/50 | 1Ф230/50 | 3Ф400/50 | 3Ф400/50 | 3Ф400/50 | 3Ф400/50 |
| Total power (KW) | 0.12 | 0.12 | 0.25 | 0.55 | 0.55 | 0.55 | 1.5 |
| Compressed air (kgf/cm2) | 6~8 | 6~8 | 6~8 | 6~8 | 6~8 | 6~8 | 6~8 |
| Noise (dB) | <75 | <75 | <75 | <75 | <75 | <75 | <75 |
| H(㎜) | 1500 | 1725 | 1745 | 1905 | 1905 | 2010 | 2030 |
| W(㎜) | 700 | 925 | 825 | 940 | 940 | 1060 | 1060 |
| D(㎜) | 640 | 700 | 750 | 910 | 910 | 1070 | 1180 |
| Base (H * W * D * B * A * C) mm | * | * | * | * | * | * | * |
| Mobile rack (H1 * H2 * W * D) mm | * | * | * | * | * | * | * |
| Net weight (direct installation type) | 90㎏ | 90㎏ | 130㎏ | 140㎏ | 180㎏ | 200㎏ | 230㎏ |
| Net weight (ground installation type) | 110㎏ | 110㎏ | 155㎏ | 165㎏ | 230㎏ | 250㎏ | 280㎏ |
* The above parameters are for reference only and support customization.
Main features and advantages
- Adopting Siemens PLC touch screen controller with color graphic display, easy maintenance, and automated operation, thereby reducing manual intervention, improving production efficiency and product stability.
- Up to four types of raw materials can be processed simultaneously; Built in suction control program can save suction control costs.
- Adopting advanced control algorithms, independent optimization, automatic calibration compensation, and vibration prevention functions to ensure optimal ingredient accuracy.
- The weighing and volume mixing measurement mode increases the batching capacity; It has a formula storage function and can store up to 100 or more sets of formulas.
- Hierarchical security password control and alarm history recording function.
- The controller is equipped with a standard USB 2.0 interface, which can save the mixing ratio data to a USB drive for easy production quality control.
- Equipped with sound and light alarms, it facilitates equipment personnel to quickly and accurately reach the site of the faulty machine.
- All parts in contact with the raw materials are made of stainless steel material to prevent contamination of the raw materials.
- Modular and detachable structural design, saving space and facilitating cleaning.
- It can be directly installed on the machine or optionally mounted on a tripod next to the machine.
- Customizability: Weighing Mixing Machines with different capacities and functions can be customized according to different production needs, making them more in line with actual production requirements.
Technical parameters and selection suggestions
1. Model selection: Choose suitable models based on the factory’s production capacity and raw material processing capacity, such as the RLCZ-50 to RLCZ-1000 series, with processing capacities ranging from 50kg to 1200kg, which can meet the needs of different production scales.
2. Performance considerations: When choosing a Weighing Mixing Machine, in addition to considering its weighing accuracy and mixing uniformity, it is also necessary to consider its extended functions, such as whether it can be integrated into larger production systems.
Installation and maintenance
1. Installation options: The Weighing Mixing Machine offers two configurations: direct installation and ground installation, which can be flexibly selected according to the layout and process requirements of the production workshop.
2. Cleaning and maintenance: Designed as a modular and detachable structure, it makes daily cleaning and maintenance work simple and convenient, ensuring the long-term stable operation of the equipment.
Overall, with the development of materials science and automation technology, the application of Weighing Mixing Machines in the plastic processing industry will become more widespread and in-depth. Future development may include integration with Industry 4.0 technology to achieve higher levels of production automation and intelligence; At the same time, the operational convenience and energy efficiency of the equipment will continue to be optimized to meet the requirements of green manufacturing and sustainable development.
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